The Cal-look Lounge

Cal-look/High Performance => Cal-look => Topic started by: Andy Sykes on December 24, 2009, 13:21:46 pm



Title: My 65
Post by: Andy Sykes on December 24, 2009, 13:21:46 pm
My first so hi to you all, i purchased this bug for my wife in 2007 and looked like this

(http://i71.photobucket.com/albums/i149/gluemixer/heidi3.jpg)

Previous to this the car had two owners the first for nearly 40 years :)

(http://i71.photobucket.com/albums/i149/gluemixer/fast%2065/Image2.jpg)

i wanted her to stay like this but claire wanted me to lower her so she then looked like this

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00080.jpg)

so that was it the car has been messed with so i took this out

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00430.jpg)

and put this in

2332cc CB high roof case, Scat crank 84mm, CB H beam rods, 94mm B+P, Total seal rings, Engle FK10 cam, Scat lifters, Berg chromoly pushrods, Jaycee pushrod tubes, Scat 1.4 rockers, A1 1 3/4 Sidewinder exhaust ceramic header and stainless back box Vband clamp , Deep sump, Jeff Denham welded heads 44 x 37 valves heavily reworked with matching manifolds, Berg linkage, Fuel injection kit-CB throttle bodies, DTA .

Gearbox by Cogbox close 1,2 and 3 gears tall 4th for cruising all welded gears heavy duty side plate, superdiff Sway away short race axles.

(http://i71.photobucket.com/albums/i149/gluemixer/th_MOV00001.jpg) (http://s71.photobucket.com/albums/i149/gluemixer/?action=view&current=MOV00001.flv)


then to stop i made these fit

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00303.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00301.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00680.jpg)

so all is going well then i find loads of the ginger stuff bottom of door, some in the wings and heater channels. I found some NOS 65 doors and got hold of some day mouldings wings and painted them then started on the channels

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00079.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00081.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC00083.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/111980355_7gpWRY4E_SBF_1903.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/27.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSCN2429.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC01007.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC01003.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC01005.jpg)

she runs low 13s at the mo but will turbo over the winter and should be in to high 11s :)

the tele dials are going now ive saved up for these og burners :)

(http://i71.photobucket.com/albums/i149/gluemixer/DSC04233.jpg)

now thw wife wont drive it so it looks like shes mine :D


cheers andy


Title: Re: My 65
Post by: wolfswest on December 24, 2009, 13:27:42 pm
mmm, I like the way you prepped those teledials...  8)


Title: Re: My 65
Post by: vwcab on December 24, 2009, 13:48:26 pm
I like the way you purchased yourself a bug,you bought the car for your wife and in the end you are racing it.  ;D
(hmmm.....must remember that  :D )
Anyway,welcome to the lounge,and keep us updated.


Title: Re: My 65
Post by: dannyboy on December 24, 2009, 16:14:24 pm
another dkr member  ;D


Title: Re: My 65
Post by: Dez on December 24, 2009, 17:33:47 pm
Lovely car mate ;D Not seen many done in that green but it works well!

It's cool there was only a couple of owners from new :)


Title: Re: My 65
Post by: Rocket Ron on December 25, 2009, 00:41:18 am
nice looking car mate

love the burners  ;)


Title: Re: My 65
Post by: GreenTom on December 25, 2009, 21:21:38 pm
I've seen it on Drag day... looks really grate. runns :D sweet.


Title: Re: My 65
Post by: Andy Sykes on January 02, 2010, 23:51:12 pm
 thanks for the replies  ;D Here we go then :)not much to look at so far but hoping for around least 300 BHP (http://i116.photobucket.com/albums/o2/anlors/Forum%20smilies/banana.gif)

(http://i71.photobucket.com/albums/i149/gluemixer/01012010042.jpg)

took me 3 hours to make the exhaust manifold

(http://i71.photobucket.com/albums/i149/gluemixer/01012010043.jpg)

the snakes nest :D

(http://i71.photobucket.com/albums/i149/gluemixer/02012010046.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/02012010045.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/02012010051.jpg)

seams to take ages but getting there now got weld it all up then start on tha charge cooler

1 mod the exhaust manifold
2 make turbo flange and mount turbo
3 make inlet pipework
4 mount chargecooler
5 make plenums for throttle bodies
6 remove engine take a part and lower compresion ratio 9.5:1 to 8.5:1
7 remove gearbox, solid mount make and fit torque bars
8 upgrade clutch
9 fit engine
10 fit rear coil overs

racing woo
 

cheers andy


Title: Re: My 65
Post by: Andy Sykes on January 03, 2010, 17:31:23 pm
 
did a little more today making the mounts for thr charge cooler and header tank

(http://i71.photobucket.com/albums/i149/gluemixer/03012010052.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/03012010053.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/03012010054.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/03012010055.jpg)

Cheers andy


Title: Re: My 65
Post by: Peter on January 03, 2010, 18:11:13 pm
looking good :)
what turbo and cam do you use now?
still the same heads as the NA motor?

cheers, Peter


Title: Re: My 65
Post by: Andy Sykes on January 03, 2010, 18:16:34 pm
looking good :)
what turbo and cam do you use now?
still the same heads as the NA motor?

cheers, Peter

Hi im still going to use the FK10 cam im told it will be ok, the turbo is a Holset HC1 havent seen any used on a bug but seen them used on other cars with the same displacment making good power and its a brand new turbo that only cost me £200 :) so worth a try

thanks for looking Andy


Title: Re: My 65
Post by: Andy Sykes on January 09, 2010, 21:44:29 pm
Hi more progress today ive made the inlet plenums took ages to make the flanges to on top of the throttle bodies you dont seam to be able to buy them but a few hours with a hacksaw and a file and i was there :D.

(http://i71.photobucket.com/albums/i149/gluemixer/09012010065.jpg)

thanks for looking

Andy


Title: Re: My 65
Post by: Andy Sykes on January 10, 2010, 16:07:06 pm
trial fitted the gas burners today got to get some 15mm spacers for the rear to clear the calipers 145 on the front and mickey tompson race treads on the rear, cant make my mind up about the exhasut pipes looses the sleeper look some what lol

(http://i71.photobucket.com/albums/i149/gluemixer/10012010066.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/10012010067.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/10012010068.jpg)

this is were the charge cooler is going :D got to leave a bit of room for the water injection

(http://i71.photobucket.com/albums/i149/gluemixer/10012010070.jpg)

thanks for looking cheers andy


Title: Re: My 65
Post by: Andy Sykes on August 21, 2010, 18:07:55 pm
bit of an update nothing that intresting but new cage :)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0406.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0407.jpg)

and we are going dry sump lol = bit more power

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0431.jpg)

the driver has had her seat test fitted and harness corrected :)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0405.jpg)

now sorted

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0429.jpg)

ch


Title: Re: My 65
Post by: Andy Sykes on August 21, 2010, 18:09:06 pm
bit more, made a thing i call it a black tank with a pump on the end. As i dont have a swirl pot i need to make sure i have fuel presure all the time as i dont want any melted heads or pistons lol basically the fuel system has two returns one from the low low presure and one from the high.

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0579.jpg)

The low presure pump under the tank (front) supplys the fuel to the tank (back) and returns whats not used keeping a constant presure of 1 bar to the high presure pump that supplies the engine fuel rail and then returns to the tank down the third line so fingers crossed it should never let me have low fuel presure fingers crossed and gives the fuel time to cool a bit more than just taking straight from the tank :)

bit better under here now :)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0581.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0582.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0583.jpg)

everthing tight and wired up in here

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0585.jpg)

kafer bar fitted an coil overs fitted and adjusted

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0586.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0587.jpg)

thanks for looking cheers andy


Title: Re: My 65
Post by: Andy Sykes on August 21, 2010, 18:10:29 pm
bit more ;D making a rear seat fit around the cage and testing the dry sump system i have a slight leak from the pump so ive got to take that off tmw to sort that but the interior is done :) so a few more electrics to sort, oil pump and MOT and im done apart from tuning but thats another job all together lol

 (http://i71.photobucket.com/albums/i149/gluemixer/IMG_0598.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0599.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0600.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0601.jpg)

thanks for looking cheers andy


Title: Re: My 65
Post by: Andy Sykes on August 21, 2010, 18:12:33 pm
bit more still got wiring to finish but  ::)

as ive lost the sleeper look ive now gone for the race car look  :D

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0616.jpg)

and some vintage style number plates :)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0617.jpg)

no more work on the car this weekend taking the girls away for the weekend to make up for living in tha garage for the last few months lol

thanks for looking cheers andy


Title: Re: My 65
Post by: 71CALRIPPER on August 21, 2010, 19:22:11 pm
Very cool dub dude...but should this not be in In da works section ?


Title: Re: My 65
Post by: Black Sheep on August 21, 2010, 19:22:31 pm
That's some serious plumbing going on in there fella , not a real fan of turbo's myself but I'd say you've pulled it off well  8)
If you still need the spacers I've got a pair of 10mm ones knoking about  ;)
Glenn


Title: Re: My 65
Post by: Andy Sykes on August 21, 2010, 19:28:50 pm
Very cool dub dude...but should this not be in In da works section ?

yes should be lol so if anybody has the power feel free to move it :)

cheers andy


Title: Re: My 65
Post by: Nico86 on August 21, 2010, 22:07:31 pm
Nice project !


Title: Re: My 65
Post by: Bathtub57 on August 28, 2010, 04:58:05 am
Did I miss the ragtop installation post?  Admirable engineering skills.


Title: Re: My 65
Post by: Brew 66 on August 28, 2010, 06:11:51 am
Has your wife been out to the garage to see what you're up to with her car? :D


Title: Re: My 65
Post by: Andy Sykes on October 24, 2010, 17:44:08 pm
moved on a bit  ;D good day today fitted a anti-shock to the clutch so fingers crossed that will keep the gearbox alaive a bit longer untill the G50 is in

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0855-1.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0859-1.jpg)

changed the charge cooler ice/header tank

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0856-1.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0857.jpg)

then went for a drive about the estate wow im still buzzin ive got a new favorite nosie wastegate chatter :) i cant believe how quick it feels picks up boost in second and third so quick its going to be scary on the road lol it all happens to quick  :evil:  :evil:

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0864.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0862-1.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0861.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_0860-1.jpg)

cheers andy


Title: Re: My 65
Post by: Andy Sykes on November 19, 2010, 14:26:31 pm
the first and only run this year roll on next year :)

(http://i71.photobucket.com/albums/i149/gluemixer/MF4M01321.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/MF4M01341.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/MF4M01391.jpg)

cheers andy


Title: Re: My 65
Post by: Diederick/DVK on November 19, 2010, 14:42:10 pm
sheez, looks like you caught that dude in the second pic off guard  ;D


Title: Re: My 65
Post by: Jeff68 on November 19, 2010, 16:23:43 pm
Great post......The evolution of a stock car to a mean street machine to an all out asphalt assaulter.  Great work!  Best of luck with your car!


Title: Re: My 65
Post by: Andy Sykes on January 23, 2011, 19:22:44 pm
cheers thanks  ;D some big updates been a busy boy :)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_1018.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/PIC_0334.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/59ca1692.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_1031.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/0e3a6043.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_1022.jpg)

(http://i71.photobucket.com/albums/i149/gluemixer/IMG_1019.jpg)


cheers andy


Title: Re: My 65
Post by: mr horsepower on January 23, 2011, 20:54:05 pm
Nice hardcore transformation dude.
Ik like it nice fab work to.
keep us updated.

Gr henri


Title: Re: My 65
Post by: Black Sheep on January 23, 2011, 22:11:58 pm
Nice plenim's  8) Unusal shape ?