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Author Topic: How much HP & Nm through Berg 5-speed trans and SSC late model case?  (Read 20140 times)
-Alex-
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« on: June 01, 2011, 11:31:51 am »

How much HP & Nm can Berg 5-speed trans safely handle, if i put all weddle gears including their r&p and mainshaft to  SSC late model case? All ready have quaife and donor transaxle. I know that there is no specific answer, but estimate. Little dragracing, but mostly street and some track driving in a distant future. 


250-260hp and 260+nm torque from 2600+cc N/A engine.




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ibg
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« Reply #1 on: June 01, 2011, 13:36:25 pm »

I have just had this gearbox built. weddle mainshaft, weddle 3.88 R&P extended by Bergs, Weddle gears (Weddle gears and R&P are actually Albins), SSC Zig Zag box and a quaife (bus splines) Weddle billet cover, M300 input shaft. This is on the back of a 2387 engine, 170 hp NA and 270 hp NOS. My builder, Dave Butler, says it should stand up to slicks in my Ghia. I'll let you know in a few months when the car is all back together. Dave also put a tapered roller to control forward movement of the pinion, and you should choose coarse gears, things to consider.
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-Alex-
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« Reply #2 on: June 01, 2011, 17:18:22 pm »

Okay, wery nice to know Smiley  Your car is probably for street and strip use? I planning to make car good on corners and maybe littlebit dragracing with semislick tires.

I think that SSC "zic zac" case is better than mag rhino case, only one big hole should make it a lot of stronger. I have quaife too with bus splines. I do have now bus coarse gears at this donor transmission, bought from udo. But i will put all weddle gears. To me, this feels better choice than buying 901 trans.
« Last Edit: June 01, 2011, 17:31:10 pm by -Alex- » Logged

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Zach Gomulka
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« Reply #3 on: June 01, 2011, 18:46:00 pm »

Bus 5 speed.
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-Alex-
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« Reply #4 on: June 01, 2011, 19:16:29 pm »

Bus transmission, not really option, because have allready donor and new quaife, also easiest to fit existing pan. With turbo engine 5-speed bus trans or better yet 915 would be good, but more work/money.
« Last Edit: June 01, 2011, 19:21:53 pm by -Alex- » Logged

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drgouk
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« Reply #5 on: June 01, 2011, 19:36:12 pm »

Im putting together a 2789cc Pauter street motor, It will be turbo'ed running low boost, 1 bar.  I am runing a 4 speed bus box, I think the wide spread of torque from the big cc engine + turbo, the 4 speed will be fine. The bus box gives me some piece of mind in the strength department. 
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-Alex-
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« Reply #6 on: June 01, 2011, 21:31:11 pm »

Yes, turbo cars really dont need close ratio boxes. Before 1989, if i remember correctly, 911 turbo did have 4-speed transaxle.  Boost should build up wery well if long ratios are used, aaoohh that pulling power then Grin
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Bill Schwimmer
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« Reply #7 on: June 02, 2011, 00:44:17 am »

How much will the car weigh & do you plan on hooking it up on the dragstrip ?
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-Alex-
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« Reply #8 on: June 02, 2011, 17:29:22 pm »

Car will weigh about 850kg and some dragstrip testing, with 225/50R16" dragradials or semislicks perhaps. Mostly street and track
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« Reply #9 on: June 03, 2011, 19:33:20 pm »

As many as you want as long as you take care of your clutch management as well.
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Bill Schwimmer
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« Reply #10 on: June 04, 2011, 03:50:32 am »

If you drag race it, Make sure the suspension is loose & the clutch has a bit of give. You will break it if it hooks up dead... Ask Tim Sholl [58 vw] about t1 trannys with that much weight & power. He does'nt break them...he breaks them in half.   Re the response with 270 hp NOS motor.  When the clutch comes out in 1st it would probably be on the motor & would only be the 170 hp. Its sounds like this would be making 260hp at the hit & would be much harder on it.
« Last Edit: June 04, 2011, 03:59:24 am by Bill Schwimmer » Logged

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ibg
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« Reply #11 on: June 05, 2011, 06:18:32 am »

Bill, correct 170 in first then the NOS controller brings it in gradually from 2nd on.
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58vw
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« Reply #12 on: June 05, 2011, 07:04:26 am »

bill is right...broke it in half..almost killed me..anyway around 250hp asperated engine with alot of tourqe in a 1950lb car. if your not racing it you might be ok...but if you do plan on it you better just walk it out of the hole and not drop the hammer down..my two cents  Grin
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Bill Schwimmer
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« Reply #13 on: June 05, 2011, 21:21:31 pm »

If you just drive away at the start line it will be fine. If you put sticky tires and launch it in anger it will break. Might be 1 pass ,might be 20 passes, but its not a matter of if, but when. The 5spd is just as strong as the 4spd, the problem is when you break it ,the 5spd is much more expensive to fix. Both in money & waiting on parts from GBE. My car w/ 1900lbs & 214hp. is right on the edge of reliability of a t1 trans. After 2 or 3 5spd r/p's & totally destroying a ZF LSD, that pretty much cured me of wanting to drag race a 5spd.Your results may vary..
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Zach Gomulka
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« Reply #14 on: June 06, 2011, 01:51:50 am »

Bill nailed it. The t1 ring gear is just too small/weak to take that kind of abuse.
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ibg
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« Reply #15 on: June 06, 2011, 09:16:45 am »

Part of the answer will be whether a Weddle (Albins) 3.88 will be tuffer than a German Klink or Gleason (I'm hoping so), and keeping them meshed.
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-Alex-
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« Reply #16 on: June 14, 2011, 13:40:28 pm »

This guy has also zig zag cased transaxle with all weddle gears and quaife, but engine over 450whp. So far it did last with street tires, uh, but then at strip  with slicks the case broke  Grin


http://www.shoptalkforums.com/viewtopic.php?f=19&t=122882&start=45



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-Alex-
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« Reply #17 on: June 14, 2011, 13:41:56 pm »

If the weddle ring and pinion is made out of modern stronger metal alloy, it should be stronger.
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58vw
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« Reply #18 on: June 14, 2011, 19:14:22 pm »

ya looks familiar...mine did that and a little more...if your gonna cruise you should be ok...NO RACING!! Grin
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-Alex-
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« Reply #19 on: June 15, 2011, 07:51:28 am »

Still, this case should be a lot stronger than old swingaxle cases Cheesy


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-Alex-
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« Reply #20 on: June 15, 2011, 09:40:55 am »

I have usually dropped the clutch at 3500-4000rpm. New clutch is kep 2 with copperhead dual friction plate.

How would work semislicks meant for street and track on a dragstrip? On  these sidewalls don't flex, and they have threads, but you can get soft compunds

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team97
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« Reply #21 on: June 15, 2011, 16:47:58 pm »

Qualify using it all you want, if I use this or I do that, then it will be ok................it won't. If you drag race it you WILL BREAK IT!
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Der Kleiner Panzers III
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« Reply #22 on: June 15, 2011, 18:19:28 pm »

Qualify using it all you want, if I use this or I do that, then it will be ok................it won't. If you drag race it you WILL BREAK IT!

X2 ... I've been lucky in the past but will likely get a 'spare' 4 speed for racing now.
TxT
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-Alex-
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« Reply #23 on: June 15, 2011, 20:26:03 pm »

Yeah, probably 915 transaxle would be better if NM & HP is over 260, if 5 speed is wanted.
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Bruce
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« Reply #24 on: June 16, 2011, 06:18:44 am »

To me this shows how incredibly STRONG this case is.
When a case splits, the crack almost always goes through the drain.  Here's proof VW fixed that weakness.
The gap on the sidecover side shows how strong the starter side of the case is.  It almost looks like it's still connected on that side.
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-Alex-
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« Reply #25 on: June 17, 2011, 09:37:55 am »

What size ring gear T1 trans has? I have two sources, one says 6" and other 8".  
« Last Edit: June 17, 2011, 10:49:48 am by -Alex- » Logged

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Bruce
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« Reply #26 on: June 18, 2011, 07:25:56 am »

Whatever the size is, it's not in inches.
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« Reply #27 on: June 18, 2011, 18:42:52 pm »

Are you thinking 6 or 8 BOLTS holding the ring gear to the diff carrier?
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-Alex-
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« Reply #28 on: June 20, 2011, 22:08:49 pm »

One option would be 915 box, i have one available, with magnesiumcase, its from 1974 model 911 with 2.4 or 2.7 engine. Should be a lot stronger than beetle transaxle.

It has wery similar ratios as the berg-5 what i was planning with 3,88 R&P  and  0,82 5th gear.  Also with bug@5-speed kit you ease installation a lot, which includes nosecone, mounts, etc.

The ratios are:

R&P: 4,43

1st 3,18

2nd 1,83

3rd 1,26

4th 0,96

5th 0,72
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Zach Gomulka
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« Reply #29 on: June 21, 2011, 00:23:39 am »

First gear is pretty tall...
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