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Author Topic: VW Pro 102 - my rebuild  (Read 4306 times)
Dead Dog
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Posts: 116



« on: January 25, 2014, 21:50:39 pm »

Thought it was about time I did an update on my race car.

After three years of racing and finishing 4th in the PRO championship in 2012, at the end of that year I started to tinker with it, unfortunately a more powerful engine(& box to go with that) was out of the picture, I figured I’d cut the hell out of it and give the old girl a face lift....... not that it really needed it, but when your business is painting....... Cheesy The original idea was to be racing last year, but the time kinda flew past!!

Anyway I’ll try to keep this short, as at this point most of the work is done, but I’ve......

  • Raised the trans – I know people say this does have real life benefits, but TBH I did it purely for cosmetic reasons – I wanted to lower the car and still have a good camber for grip.
  • At the same time I’ve changed the rear torsion bars for HD ones, the car used to squat on launch A LOT! So that should help that.
  • Sorted a quick release steering wheel
  • I’ve added a staging brake, I’ve also added a pressure switch to that line that will also engage launch control on the ECU
  • Narrowed the front beam by 1 ½” – just as well I did narrow it because I’ve also changed the front wheels, and with their offset puts it back almost at std!
  • I’ve relocated the tank and rad for the charge cooler.
  • I also just acquired a Blitz boost controller (another purchase from Andy/Oval )
  • Then it was down to getting weight out of it.
  • I’ve added wider fibre glass rear wings – not so much to save weight, but to give me a bit more space.
  • I’ve cut a load out of the rear engine bay and inner rear wings.
  • Cut out the passenger seat runner
  • I’ve also cut loads out the doors
  • I’ve cut a load out the front end and gone flip front.
  • I’ve changed the std fuel tank for a 3gal alloy and alloy swirl pot
  • Got a Kirkey race seat going in
  • All glass will be marguard
  • Cut the dash out and replaced with (real) carbon fibre
For those that don’t know my car a quick review :

1971 1200 beetle, now with a 1914cc Omex 600 turbo motor with nice bits inside ;-) it makes 208 bhp and has got me to a PB of 11.85 over the ¼ at 116 mph calculated 0-60 is 3.23
Gearbox is a built unit from der transaxles, that after a breakage has been fixed/upgraded by John Walklett, it has also been fitted with a spool now (thanks Judgie)
Race weight Ercos at the back and now has Centerline Revolutions up front
Cage was built by Judgie.


Original pics:






The work starts....

Strip the car Clyde!

Cutting the front about

kirkey seat frame made by JC Weldfab

Shell in some primer

Raised box

Decided to blast the steering parts
 
F/Beam painted


Charge cooler and water injection tanks re-located

Charge cooler rad re-located

Tunnel modded to clear selector rod


New wheels are chevy pattern, Techturn UK machined the new PCD

Seemed a shame not to paint the calipers

Hinge for the flip front painted

Dash cut out
Logged

VWDRC PRO 102 - 11.85 @ 107mph
T1 1914 omex 600 t3/4 turbo

WRP Paint & Restoration - VWDRC Sponsor 2012 & 2013
Dead Dog
Full Member
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Posts: 116



« Reply #1 on: January 25, 2014, 21:52:19 pm »

Wings and doors primed

https://scontent-b-lhr.xx.fbcdn.net/hphotos-prn2/t31/1270645_3255951653457_919770307_o.jpg[/img]

Flipfront primed


Uncut carbon for dash made up for me by Zest Motorsport


Dash cut to shape


Had some carbon cut off’s perfect for internal door handles


Decided to tie in the f/beam to the cage, done by JC Weldfab


I used to have a plastic clip window net, scrutineering had never pick up on it, but I figured I should get it done properly


Floorpans in primer


Painted floorpan


I wanted to ‘future proof’ the inside by keeping it neutral – next time I decide to paint it I won’t have to do the inside lol


Bit of paint on the tie ins   


Steering parts I also decided to blast & paint


Engine bay painted


Unmasked painted interior  


Pedals before


Blasted


And painted


Fitted


New fuel tanks mocked


Shell painted


Body parts painted


In it’s new scheme



F/bulkhead painted


R/innerwing painted
Logged

VWDRC PRO 102 - 11.85 @ 107mph
T1 1914 omex 600 t3/4 turbo

WRP Paint & Restoration - VWDRC Sponsor 2012 & 2013
Dead Dog
Full Member
***
Posts: 116



« Reply #2 on: January 25, 2014, 21:53:02 pm »

In the right section now  Roll Eyes


I was keeping track of all the weight that it's lost, I'd say it's 50-60+kgs lighter.
I'll get it weighed at Santa Pod next time I'm there, I did weigh it in the last year it was used, so will know for sure how much has gone, It'll be interesting to see what difference it makes to times.
Can't wait to find out!!
« Last Edit: January 25, 2014, 21:55:02 pm by Dead Dog » Logged

VWDRC PRO 102 - 11.85 @ 107mph
T1 1914 omex 600 t3/4 turbo

WRP Paint & Restoration - VWDRC Sponsor 2012 & 2013
Andy Sykes
Hero Member
*****
Posts: 1203



« Reply #3 on: January 25, 2014, 23:22:26 pm »

Nice to see your car in here Bruce Smiley is my car done yet you have had it for 4 days  Tongue
Logged

I love the haters they make me famous.

im building this not just putting parts together, they are two totally different things

Your only here once turn it up to 11
Dead Dog
Full Member
***
Posts: 116



« Reply #4 on: January 26, 2014, 13:08:15 pm »

lol NO!
Logged

VWDRC PRO 102 - 11.85 @ 107mph
T1 1914 omex 600 t3/4 turbo

WRP Paint & Restoration - VWDRC Sponsor 2012 & 2013
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