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Author Topic: The weight saving thread  (Read 579830 times)
benssp
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« Reply #120 on: January 22, 2009, 20:44:38 pm »

Thought you might so I've already ordered yours(and i've got a source for ali bolts too), you need all the help you can get Tongue

Checked on Etos and you need 18 for a late car, your oval might need more or less................or the same
« Last Edit: January 22, 2009, 20:46:22 pm by benssp » Logged

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« Reply #121 on: January 22, 2009, 21:02:58 pm »

I just used normal steel washers, they might even weigh less the the original style washers in aluminium.
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« Reply #122 on: January 22, 2009, 21:09:15 pm »

saves around half a kilo if you do all 24, made a set last year.
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« Reply #123 on: January 22, 2009, 21:14:52 pm »

Is there a way to drill, seal, inject it with Helium, so i can loose the springs and hinges?
« Last Edit: January 22, 2009, 21:37:18 pm by FDK/Hurry » Logged

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Pas
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« Reply #124 on: January 23, 2009, 21:47:58 pm »

you need all the help you can get Tongue


Shocked Easy now cheeky lad or Uncle Buck might have to fetch the hatchet from the trunk of the car  Grin
« Last Edit: January 24, 2009, 23:08:28 pm by Pas » Logged

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benssp
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« Reply #125 on: January 25, 2009, 11:11:19 am »

Shocked Easy now cheeky lad or Uncle Buck might have to fetch the hatchet from the trunk of the car  Grin

A drill would be more practical, what with this being the weight saving thread, phil west can hook you up with the best drill bits Grin

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« Reply #126 on: January 25, 2009, 23:18:28 pm »

 Grin Grin Grin
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Wünderwolff
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« Reply #127 on: January 26, 2009, 08:51:28 am »

This weekend, I have cut out the doorstopper thing in my A-pillar. In my case it was more form over function, as I probably added more weight in welding rod than I took out. But there is some gain to be made if you want to. In the mousetrap behind the A pillar, in the trunk, there is a really bulky plate to prevent your door from pulling the doorstopper all the way through your pannelling. It is very hard to reach (hence I did not take it out, remember form over function here  Grin) but there might be a massive 250gr. x 2 to be saved.
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Bruce
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« Reply #128 on: January 27, 2009, 05:35:27 am »

Alright guys, get your asses out of the pub and into your lockup.  A little bit of time every few days will produce results.  Here's the latest results from the pillar drill:

This is the bracket that bolts to the gearbox's side cover to hold the rear end of the bowden tube.  The stock steel one on the left is about 60% of what it used to weigh.  Next, I bent up one out of ally.  It's less than half the stock one's weight even without all the holes it's gonna get.
« Last Edit: January 27, 2009, 05:40:10 am by Bruce » Logged
the beard
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« Reply #129 on: January 29, 2009, 13:26:57 pm »

Here's my latest weight savings:

Autometer guages - drilled the ally mounts that they come with - 10 grams
Drivers side heater tube behind seat - 300 grams (other side still to do)
Single skin glovebox lid and make ally hinges - 250 grams
Ashtray - remove the box and leave the fascia - 289 grams
Solid ally fuel line and fiitings (from braided) - 489 grams
carpet tucked into sill plate - 310 grams per side
Wiring - switch to thinwall and remove headlight/indicator harnesses - 600 grams
Titanium plates and nuts for Seat harnesses under floorpan - 100 grams
Ally bolts on the back of the speedo, glovebox - 25 grams

Still to do - lighten door hinges and front and rear bumper mounts.  Disassemble raptgop and lighten.  Swap Berg solid iron deep sump for EMPI thin quality light one.  Get rid of that 4,750gram windscreen.  That's about all I'll have time for.

Car down to 1,332lbs/605.5kg including windscreen swap which gives me another 6kg to break the magic 600kg barrier.
Cheers
Phil

« Last Edit: January 30, 2009, 14:24:56 pm by the beard » Logged
Fasterbrit
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« Reply #130 on: January 29, 2009, 15:18:49 pm »

Good work Beardie Cool

Soon you will be able run a 12 with just a 30 hp motor! So, with a stock Bug weighing in at around 750 kilos you have managed to shed around 150 and without any drastic body mods. That's absolutely fantastic. I wonder what Mr. Shattock's car is weighing in at now? Pete? You broken the 600 kg barrier yet?
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benssp
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« Reply #131 on: January 29, 2009, 15:33:23 pm »

Good work Beardie Cool

Soon you will be able run a 12 with just a 30 hp motor! So, with a stock Bug weighing in at around 750 kilos you have managed to shed around 150 and without any drastic body mods. That's absolutely fantastic. I wonder what Mr. Shattock's car is weighing in at now? Pete? You broken the 600 kg barrier yet?

Pete's is a Streetcar Tongue
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the beard
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« Reply #132 on: January 29, 2009, 18:02:10 pm »

yep she still looks pretty much bone stock bodywork-wise, not a bad weight loss considering I've got that goliath weight Quaife in there.  I've pretty much not cut any of the original metalwork on the car and she's still got a stock beam up front.  One day I hope I might get it back up to street legal status - will add back a fair few pounds but would be nice to see what she can do running wipers and a rear view mirror!  Of course I'm still running the street motor, there's a possible normally aspirated 10 if I ever stop drilling and put the right lump in!
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Bruce
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« Reply #133 on: January 30, 2009, 06:50:24 am »

I've got that goliath weight Quaife in there. 
If the gearbox is ever apart, have the flange of the Q cut down like a cloverleaf.  Dead weight and rotating.
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jamiep_jamiep
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« Reply #134 on: January 30, 2009, 10:51:31 am »

Good work Beardie Cool

Soon you will be able run a 12 with just a 30 hp motor! So, with a stock Bug weighing in at around 750 kilos you have managed to shed around 150 and without any drastic body mods. That's absolutely fantastic. I wonder what Mr. Shattock's car is weighing in at now? Pete? You broken the 600 kg barrier yet?

Pete's is a Streetcar Tongue

With no headlight wiring?!

 Grin Shocked Shocked Shocked
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benssp
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« Reply #135 on: January 30, 2009, 11:27:55 am »


With no headlight wiring?!

 Grin Shocked Shocked Shocked
? don't get it, Pete's has headlight wiring,wipers and is 'kin quick for a 1776 street car Grin
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jamiep_jamiep
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« Reply #136 on: February 06, 2009, 17:29:21 pm »

Wiring - switch to thinwall and remove headlight/indicator harnesses - 600 grams

Have I got the wrong end of the stcik from the above Ben? WOuldn't be the first time!
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jamiep_jamiep
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« Reply #137 on: February 06, 2009, 17:30:28 pm »


With no headlight wiring?!

 Grin Shocked Shocked Shocked
? don't get it, Pete's has headlight wiring,wipers and is 'kin quick for a 1776 street car Grin

That ain't in dispute, +its kool & the gang too!
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Fastbrit
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« Reply #138 on: February 06, 2009, 23:55:22 pm »

This might be a worthwhile addition... or should that be 'subtraction'?
http://www.thesamba.com/vw/classifieds/detail.php?id=716893
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69Stu
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« Reply #139 on: February 08, 2009, 19:00:40 pm »

Where are people getting their Aluminium bolts from in the UK ?
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benssp
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« Reply #140 on: February 08, 2009, 19:33:49 pm »

http://www.nylonalloys.co.uk/cgi-bin/shop/nylon-alloys-categories.pl?ALUMINIUM|METRIC| it's worth searching through there bolts, some that are slightly longer work out cheaper Grin
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69Stu
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« Reply #141 on: February 08, 2009, 19:56:07 pm »

http://www.nylonalloys.co.uk/cgi-bin/shop/nylon-alloys-categories.pl?ALUMINIUM|METRIC| it's worth searching through there bolts, some that are slightly longer work out cheaper Grin

Cheers ben.

Any news on the Aluminium floor pan washers ?
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benssp
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« Reply #142 on: February 08, 2009, 20:00:26 pm »

I'll speak to him tomorrow Grin
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Harry/FDK
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« Reply #143 on: February 10, 2009, 20:20:30 pm »

Also: www.tastynuts.co.uk
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richie
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« Reply #144 on: March 18, 2009, 09:30:42 am »

Heres one for the serious only Shocked
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« Reply #145 on: March 18, 2009, 11:53:19 am »

I can see Phill buying some more drill bits now!   lol
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« Reply #146 on: March 18, 2009, 13:30:19 pm »

Hi Guys,

Would be great I f somebody would put together a complete package set to purchase!
I am some what of an idiot when it comes to srews and sizes I need to order  Huh

Cheers anyway Stephan  Smiley
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Phil West
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« Reply #147 on: March 23, 2009, 11:22:34 am »

Actually I picked up another 170 drill bits last week!

Drilled springplates?  Open end to torsion bar covers so they can just fall out?  Man this is really scary stuff.  Not for me!

Cheers
Phil
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richie
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« Reply #148 on: March 23, 2009, 16:05:05 pm »

Actually I picked up another 170 drill bits last week!

Drilled springplates?  Open end to torsion bar covers so they can just fall out?  Man this is really scary stuff.  Not for me!

Cheers
Phil

Phil,there were factory open ended covers on later cars so that would be no problem


cheers richie
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ESH
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« Reply #149 on: March 23, 2009, 20:57:31 pm »

... Actually I picked up another 170 drill bits last week ...

Ballast?  Huh
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