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Author Topic: JHU's timebandit  (Read 70360 times)
Jon
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12,3@174km/t at Gardermoen 2008


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« on: December 07, 2006, 17:54:49 pm »

I though I could show you what I spend my VW play time on. Its a 1964 1200 sold new in Tønsberg, Norway. I bought the car back in 2001 to have something to play with while I was redoing my split bus. When I stumbled over an old ad on a derelict Porsche website the ball started rolling, the ad was for four Mahle gasburners. At the time I had a crush on them after seeing them on Gilberts Frid at Volksworld Show 2000. The wheels were paid and shipped to Norway. I designed some adapters to fit them (CNC machined steel) and got them on the bug, but only after fitting a lowered beam to it. Alu T bars were made up by a friend of mine. I did some quick welding on it to get it thru the tech inspection and was give the licence plates. I used it about 3 months before the 1200 gave up, in went a 1600 and the car felt much faster. The year after it received a well used 1915 and some 40 webers, BIG improvement! I took it to the races and got as far as the semi-finals before the stock box gave up on me. It did a 9.6 on street tyres on regular asphalt.
I put a 1300S (OG swing axle 3.88) in it and kept on until that box died to... In with another and that one lived on right into the winter. Over the winter I bought a 2176 IDA engine from Sweden. It was built in 86 and contained all the usual suspects Superflow, FK89, JE pistons, Pauter crank, magneto and 13.9 CR!
I learned a lot that winter since it was my first engine build. The CR was taken down to a embarrassing 10.5 which resulted in 4mm + squish!! I was thrilled when it still managed to give 183,5 on the dyno @ 6000. But somehow now matter how we tried we could not get it to run over 6000. Still don’t know what caused it bad combination of parts I guess. I took the car to SPA in 2002 and raced all weekend... It ran so good down there, I didn't loose a single race. Great fun!!

My gearbox didn't live long with this engine in the car so a new box was commissioned from Ricky Graffeo Texas. The ratios are as follows; 3.88 R/P 4.11, 2.46, 1.65, 1.26 and a ZF LSD. The axels are Sway away items. I bought some M&H slicks for it to, but it was to much for the flywheel/crank connection, so a new crank with wedge mating was ordered from Demello. When I got that into the car the engine case gave up. And so did I.

I then decided it needed a complete going over, both the car and the engine.
This is how it looked in the fall of 2004 before I took it apart. Its on JAP wheels and burners in this picture.


The main reason for fixing up the car was that I could not stand having the side trim any more. I felt like a hypocrite driving it. The reason for me calling the thread Timebandit Is partly because it steals time, and because I’m going for a look that many feel is out dated, late seventies/ early eighties. This car will reflect what I would have done to it if I was old enough back then.   
« Last Edit: March 20, 2010, 01:05:10 am by JHU » Logged

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Jon
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« Reply #1 on: December 07, 2006, 17:56:24 pm »

Striping the car in the barn:


During this I took great care of putting all the nuts and bolts into ziplock bags and labeling them... yes I'm crazy  Roll Eyes
« Last Edit: February 17, 2009, 15:11:04 pm by JHU » Logged

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Jon
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« Reply #2 on: December 07, 2006, 18:04:57 pm »

After striping it to a bare shell I built a rotisserie to get access to all the nooks and crannies. Then I borrowed a sandblasting facilities and blasted it myself, making sure I got it all. The car was almost as good as I had hoped. However one of the heather channels showed small holes along the bottom. I welded up a hole in the rear of that channel when I got it so it was not a big surprise. After 40 years on salty Norwegian roads this is not bad at all.

« Last Edit: February 17, 2009, 15:11:22 pm by JHU » Logged

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« Reply #3 on: December 07, 2006, 18:07:09 pm »

Both the rear inner wings had some serious rust in them, as most bugs in Norway, with that construction its waithing to happen.
« Last Edit: February 17, 2009, 15:11:33 pm by JHU » Logged

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« Reply #4 on: December 07, 2006, 18:11:45 pm »

And then it was covered up in some Glasurit epoxy primer.
« Last Edit: February 17, 2009, 15:11:45 pm by JHU » Logged

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« Reply #5 on: December 07, 2006, 18:14:16 pm »

Nuts and bolts may break my bones?? Well allmost, I got all of them mediablasted and back in their ziplocked bags...
« Last Edit: February 17, 2009, 15:11:58 pm by JHU » Logged

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« Reply #6 on: December 07, 2006, 18:16:39 pm »

There had been no wrenching on this car at all before i took it a part, thats the only reason for me doing it this way. All of it will be treated like it was from Wolfsburg.
« Last Edit: February 17, 2009, 15:12:12 pm by JHU » Logged

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« Reply #7 on: December 07, 2006, 18:23:34 pm »

This is a picture of the inner "wall" of the rear wheelhouse. I took great care to make it like the original. The "lip" of the rear luggage compartment was repaired before this was welded on.  Everything is welded without overlapping. Going for stock appearance.
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« Reply #8 on: December 07, 2006, 18:29:27 pm »

This is from the other side. I made the reinforcement from scratch and welded in the curved stuff from the old one.
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« Reply #9 on: December 07, 2006, 18:33:28 pm »

Very nice work!

I loved seeing your car at Spa a few years back, it rocked!
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« Reply #10 on: December 07, 2006, 18:43:36 pm »

Thanks!!  Grin That weekend was great... driving along down to Spa city and the sound of the IDAs between the buildings... One of my fondest memories with this car. It will happen again!  Smiley
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« Reply #11 on: December 07, 2006, 20:04:03 pm »

Hi JHU

keep op the cool work

hope to race you one day in the nasty gray
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« Reply #12 on: December 07, 2006, 20:47:09 pm »

hey john -- bring it over to the euro bug in !
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« Reply #13 on: December 08, 2006, 00:26:27 am »

Thanks guys, I´m trying Turtle, I´m trying.... Roll Eyes

When I lifted the body of  the front bolts screwed up, it tore apart the little incasing the captive nut sits in. Not an easy fix... had to dig deep to get in there. I drilled out the spot-welds an got it out in the open. Most of this piece I had to recreate after what remained.

« Last Edit: February 17, 2009, 15:12:49 pm by JHU » Logged

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« Reply #14 on: December 08, 2006, 00:35:40 am »

Back where it came from. I had to repair some of the inner "walls" in the heater channel before it could go in again.  Lips Sealed
Also shown are the new side to the heater channel I have made. I made the decision to remove the whole length and make a new as per the original. With all the little factory "dings"  Roll Eyes


« Last Edit: February 17, 2009, 15:13:02 pm by JHU » Logged

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« Reply #15 on: December 08, 2006, 00:38:27 am »

A overview of the battle field...
« Last Edit: February 17, 2009, 15:13:14 pm by JHU » Logged

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« Reply #16 on: December 08, 2006, 12:54:12 pm »

This is a pic of the repairs to the inner wall of the heather channel. All this was sandblasted and primered before I closed it up.
« Last Edit: February 17, 2009, 15:13:25 pm by JHU » Logged

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« Reply #17 on: December 08, 2006, 12:56:02 pm »

A pic of the heather channel and the angle iron I welded it to avoid anything getting out of shape.
« Last Edit: February 17, 2009, 15:13:36 pm by JHU » Logged

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« Reply #18 on: December 08, 2006, 12:57:48 pm »

Looking down a intake port, with some mild porting by me.
« Last Edit: February 17, 2009, 15:13:47 pm by JHU » Logged

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« Reply #19 on: December 08, 2006, 15:00:11 pm »

Welding the channel, nice and easy.  Made sure the welds penetrated first.


Below is my little test. The picture on the right is the back side.
« Last Edit: February 17, 2009, 15:13:58 pm by JHU » Logged

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« Reply #20 on: December 08, 2006, 15:05:04 pm »

Fully welded.


« Last Edit: February 17, 2009, 15:14:22 pm by JHU » Logged

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« Reply #21 on: December 08, 2006, 15:15:03 pm »

Next problem was the closing of the "firewall", thereby loosing the dimple.

I really wanted to recreate it so I made a little tool.

The hardest part was the shaping of the "male", to get the same dimensions as VW's


It came out okay
« Last Edit: September 14, 2010, 07:02:53 am by JHU » Logged

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« Reply #22 on: December 08, 2006, 15:19:29 pm »

Welded in and grinded:

Heater channel grinded:

Detail shot of the "welded" area and the small strange dimples:



I had a hell of a time recreating the edge of the quarter pannel:
« Last Edit: February 17, 2009, 15:15:33 pm by JHU » Logged

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« Reply #23 on: December 08, 2006, 15:23:26 pm »

Done! Spot welded like the original:


Here the wheelhouse wall is extended down to the heater channel, and the side of the channel is spot welded in vw's spots to the bottom  Roll Eyes


Door opening done:
« Last Edit: February 17, 2009, 15:16:03 pm by JHU » Logged

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« Reply #24 on: December 08, 2006, 15:25:50 pm »

And now some CAL-LOOKING!!
Trim holes GONE:



You can also see my NOS drivers door, picked it up for $35  Smiley
« Last Edit: February 17, 2009, 15:16:27 pm by JHU » Logged

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« Reply #25 on: December 08, 2006, 15:32:43 pm »

Repairing the bumper mounts. Cut out the old piece and did some minor fixing on the new pannels, to get them just right.
BTW Hookies pannels ROCKS!




Trial fitted:


Allmost back to spec:
« Last Edit: February 17, 2009, 15:16:54 pm by JHU » Logged

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« Reply #26 on: December 08, 2006, 15:38:00 pm »

And this is the other side fixed:


Which takes us up to this day, the body is now finished, and is about to go out to lead work. I located a skilled painter last night, who wanted to take time to paint my car black. Once done it will be colour sanded and buffed.
« Last Edit: February 17, 2009, 15:17:33 pm by JHU » Logged

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« Reply #27 on: December 08, 2006, 17:24:15 pm »

Wow JHU, that's some crazy stuff your doing!

When I repair something I like it to look stock too, but this is OTT!
Good luck on the rest of the resto, allthough I guess luck has nothing to do with it.

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« Reply #28 on: December 08, 2006, 18:01:15 pm »

Nice Work JHU you must love your car to do that kind of work it great to have pictures as you go that way people that see the finished car wont believe the work that was done since you cant tell Great Work..
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« Reply #29 on: December 08, 2006, 19:53:29 pm »

This is not just good work and love for a car... This is ART
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