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Author Topic: Project `55  (Read 9260 times)
Fastbrit
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Posts: 3298


“Anything free is worth what you pay for it.”


« Reply #60 on: February 12, 2009, 09:20:13 AM »

Whats the limits of a t1 irs box & cv`s / shafts?
When the Fastback (remember that car? It's that 'urgent project' gathering dust in your garage) was first out, I broke an output shaft on the IRS box very quickly. That's the weak point, more than the axles or CVs.
No Mercy used a T1 box with 930 CVs, Durablu axles etc – never broke an axle or a CV in my four years, and I don't think anybody did since.
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Der Kleiner Panzers VW Club    Ultra VW magazine    Ultra VW Blog!    Classic Porsches!!!

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kev d
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« Reply #61 on: February 12, 2009, 12:08:17 PM »

What output shafts are the ones to go for?
Do you change the input shafts in the hubs to match up to 930 cv`s?

p.s. - the postie`s got something for you... Wink
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Hairdriers - the way forward..
Fastbrit
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Posts: 3298


“Anything free is worth what you pay for it.”


« Reply #62 on: February 12, 2009, 12:48:01 PM »

The output shafts, flanges and matching outer stub axles were all from Durablu and I sourced them from, I think, McKenzies as they were popular among the off-road racers. There's a lot more available through off-road dealers as all the cars run IRS. The output shafts had Type 2 splines, while the matching flanges were specials designed to carry the larger 930 CVs.

I'll be watching the post... I'll try to get 'the goods' packaged and weighed...  Wink
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Russell Ritchie
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« Reply #63 on: February 15, 2009, 17:13:14 PM »

If your packing "the goods" for Kev, what about mine !!! and we could ship it all together Huh? Ive only been waiting about 9 months  Grin
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Best Regards

Russell
vw@vwgassergarage.com


A mans home is his Castle, But his Garage is his Sanctuary.....
Fastbrit
Hero Member
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Posts: 3298


“Anything free is worth what you pay for it.”


« Reply #64 on: February 15, 2009, 17:24:39 PM »

If your packing "the goods" for Kev, what about mine !!! and we could ship it all together Huh? Ive only been waiting about 9 months  Grin
Patience is a virtue... Cheesy
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Der Kleiner Panzers VW Club    Ultra VW magazine    Ultra VW Blog!    Classic Porsches!!!

Buy my new book – and buy another for a friend!
nicolas
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Posts: 2939



« Reply #65 on: February 15, 2009, 20:27:51 PM »

i have come up with a name...

the kilt!

nothing much under the 'shell' either.  Grin Grin Grin
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nicolas
- metallic brown 66 fastback -
- vw blue 67 squareback -

http://www.flickr.com/photos/nicolaswilmus/
kev d
Hero Member
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Posts: 597



« Reply #66 on: February 15, 2009, 21:57:47 PM »

i have come up with a name...

the kilt!

nothing much under the 'shell' either.  Grin Grin Grin

Cheers mate.. Tongue
Nothing `worn` anyway... Grin
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Hairdriers - the way forward..
kev d
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Posts: 597



« Reply #67 on: March 26, 2009, 21:52:08 PM »

Not much progress lately but managed to do a couple of jobs..

Got a replacement rh door from VW heritage off their ebay shop, cost the same as the repair sections needed to repair the original Grin
Tickled it with the lightening stick obviously.. Wink

The steering column started off a full size late bug item, 2 hours with a hacksaw & some files and its now trimmed down to just a bearing carrier & mounting bracket.

Oh and some company called Hauser`s delivered some scaffolding today... Grin
« Last Edit: March 26, 2009, 23:53:31 PM by kev d » Logged

Hairdriers - the way forward..
Martin
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Posts: 609


You just know I'm gona get ya!


WWW
« Reply #68 on: March 26, 2009, 22:05:31 PM »

Making my car feel proper Lardy now, I've still got proper glass and window winders in mine!



Keep up the good work!

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Martin

9.86 @ 142 street tires shell v-power all steel so far.....

New swing axle to CV convertion is on the website now

www.taylormachine.co.uk  its new and updated!

SE/500
OFF/500

Car Planet Racing
VW Paradise
Pauter Machine
Cog Box
Paintbox
Russ Fellows fabrications

BIG BIG Thanks to the above!
kev d
Hero Member
*****
Posts: 597



« Reply #69 on: March 27, 2009, 00:22:15 AM »

Making my car feel proper Lardy now, I've still got proper glass and window winders in mine!



Keep up the good work!



Good excuse to run that truck sized turbo though, eh? Wink
Cheers,
Kev
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Hairdriers - the way forward..
Martin
Hero Member
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Posts: 609


You just know I'm gona get ya!


WWW
« Reply #70 on: March 27, 2009, 09:30:52 AM »

gone bigger than the truck sizre turbo now Wink  lol
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Martin

9.86 @ 142 street tires shell v-power all steel so far.....

New swing axle to CV convertion is on the website now

www.taylormachine.co.uk  its new and updated!

SE/500
OFF/500

Car Planet Racing
VW Paradise
Pauter Machine
Cog Box
Paintbox
Russ Fellows fabrications

BIG BIG Thanks to the above!
kev d
Hero Member
*****
Posts: 597



« Reply #71 on: April 03, 2009, 20:24:44 PM »

Got home from the vowo show with some inspiration & a few unexpected days off Cool

Got the main cage trimmed to size & tacked together, the inner sills are going to need a bit of work but I`ve got a plan for them anyway...
I`ve removed the body again for access, next step is fab the mounting plates, tack the cage into position then fit the pedals & seat so I can work out the driving position. Once thats done the door bars & main hoop braces can go on.

My 5 stud T3 rear drums arrived from T3D too Cool
now I just need to decide what wheels I`ll bolt to them Roll Eyes
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Hairdriers - the way forward..
kev d
Hero Member
*****
Posts: 597



« Reply #72 on: April 03, 2009, 20:29:44 PM »

Probably be a few weeks before I get back to it again.. Roll Eyes
Gives me some time to think what colour it`ll go though Grin
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Hairdriers - the way forward..
Mat Sanchez
Hero Member
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Posts: 1982



« Reply #73 on: April 04, 2009, 20:11:41 PM »

... Gives me some time to think what colour it`ll go though ...

How about white with a red racing stripe from front to back and one up the b pillars and over the roof?  Tongue  Smiley
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kev d
Hero Member
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Posts: 597



« Reply #74 on: April 05, 2009, 10:21:16 AM »

 Tongue Wink
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Hairdriers - the way forward..
Russell Ritchie
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Posts: 1711



« Reply #75 on: April 05, 2009, 21:08:05 PM »

you should make it a proper hairdressers car and get the roof cut off or at least a chop !!!!!  Grin
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Best Regards

Russell
vw@vwgassergarage.com


A mans home is his Castle, But his Garage is his Sanctuary.....
kev d
Hero Member
*****
Posts: 597



« Reply #76 on: August 09, 2009, 21:17:27 PM »

Its been a while since the last update but heres some pics to prove I`ve not forgotten about it Wink

First thing was the heater channels, I always had an idea for them but its worked out exactly as I`d hoped Cool
I`ve narrowed them approx 2.5" and widened the `pan to suit. I always wanted to build it as a cage / pan with the body dropped on last, doing this meant there was less width inside for the cage - not a problem on the L/H side but did`nt leave enough room to fit a door bar around the seat.
I had a pair of c-sections folded up which start on the top edge & come around to the outer sill flange, I`ll fit captive nuts into the underside which bolt through the `pan extensions.
The sill bars now sit snugly along the inner sill & the door brace clears the seat. Grin




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Hairdriers - the way forward..
richie,uk
Hero Member
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Posts: 1672



« Reply #77 on: August 09, 2009, 21:24:33 PM »

Is it finished yet? Shocked


cheers richie,uk
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R.W.F.  Its not a club you muppets!!!


Its over,you already ruined it,to late to turn back now
kev d
Hero Member
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Posts: 597



« Reply #78 on: August 09, 2009, 21:39:05 PM »

With the body fitted again I`ve been able to tack the cage into the final position, the B-post hoop & roof hoop fitted back in no problem, I just needed to make the base plates to fit it to.
I`ve got the rear diagonals & harness bar in place as well, with the kirkey seat blocked into position & pedals fitted it felt fairly comfortable Shocked

What did`nt work was the front A-post bars.. basically I made an arse of them Roll Eyes
The do fit well as beam - dash bar connectors though so all not lost!
I`ve now run out of tubing so a call to Housers tomorow is on the cards...

Otherwise I`ve collected some bits, dropped front spindles, 4.5" & 5.5" BRM`s and a `built` 091 gearbox with all the right bits including gearing for a turbo motor & MSE nosecone Grin

If you see someone at SCC taking lots of race car pics it`ll be me Wink
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Hairdriers - the way forward..
Black Sheep
Hero Member
*****
Posts: 1791


I should know better by now


« Reply #79 on: August 09, 2009, 21:40:08 PM »

Nice work Kev, like the sill's simple solution to the problem  Cool
Missed the thead on your car so far somehow flow under my radar , but im a likein what I see  Smiley
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R.W.F.
The oldest looker in town , 12sec car " apparently " 13.36 sec driver DOOOH  . note to self need more seat time .....                                     
kev d
Hero Member
*****
Posts: 597



« Reply #80 on: August 09, 2009, 21:43:38 PM »

Is it finished yet? Shocked


cheers richie,uk


Closer... Wink
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Hairdriers - the way forward..
Martin
Hero Member
*****
Posts: 609


You just know I'm gona get ya!


WWW
« Reply #81 on: August 10, 2009, 10:53:37 AM »

these things take time.

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Martin

9.86 @ 142 street tires shell v-power all steel so far.....

New swing axle to CV convertion is on the website now

www.taylormachine.co.uk  its new and updated!

SE/500
OFF/500

Car Planet Racing
VW Paradise
Pauter Machine
Cog Box
Paintbox
Russ Fellows fabrications

BIG BIG Thanks to the above!
Fastbrit
Hero Member
*****
Posts: 3298


“Anything free is worth what you pay for it.”


« Reply #82 on: August 10, 2009, 14:16:19 PM »

Is it finished yet?
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Der Kleiner Panzers VW Club    Ultra VW magazine    Ultra VW Blog!    Classic Porsches!!!

Buy my new book – and buy another for a friend!
fahrvergnugen
Sr. Member
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Posts: 383



« Reply #83 on: August 10, 2009, 21:36:22 PM »




Love this mod. good thinking, someone did this before or is it your idea?

Paul.
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kev d
Hero Member
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Posts: 597



« Reply #84 on: August 10, 2009, 21:37:32 PM »

Is it finished yet?

Nah, next time I`ll buy a finished running car, they only take 12 months to get done.. Tongue
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Hairdriers - the way forward..
kev d
Hero Member
*****
Posts: 597



« Reply #85 on: August 10, 2009, 21:40:32 PM »




Love this mod. good thinking, someone did this before or is it your idea?

Paul.

Missing a bit of text matey! Grin
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Hairdriers - the way forward..
fahrvergnugen
Sr. Member
****
Posts: 383



« Reply #86 on: August 11, 2009, 10:25:59 AM »




Love this mod. good thinking, someone did this before or is it your idea?

Paul.

Missing a bit of text matey! Grin

I Mean the special channels Embarrassed
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kev d
Hero Member
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Posts: 597



« Reply #87 on: August 11, 2009, 14:44:21 PM »

Thanks Paul Smiley

Its my idea but its probably been done before, its just a neater / stronger version of the hacked out heater channels on a lot of the old gassers.

Cheers,
Kev
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Hairdriers - the way forward..
kev d
Hero Member
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Posts: 597



« Reply #88 on: August 12, 2009, 14:26:55 PM »

Decided to do a bit of bodywork while I was waiting for additional cage peices to arrive from Houser`s Smiley
I`ve stripped the paint off all the outer panels & it looks a whole lot better, it`s been a long time since this car had a shine Grin

Started on some of the bigger dents too, I`ve got a single side spot welder / dent puller & its brilliant for pulling dents on double skinned areas, (not that I`ve got many of those...), start on the lowest spot in the damaged area and work out using a body file to show the low areas.
It also lets you keep strain on while working stretched areas with the hammer & dolly.

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Hairdriers - the way forward..
kev d
Hero Member
*****
Posts: 597



« Reply #89 on: August 12, 2009, 14:34:01 PM »

The drivers door I got off ebay is completely rust free but covered in dents, looked even worse with the paint & filler stripped off Roll Eyes
1/2 hr & a dozen copper `nails` later & its ready for a rub with the body file & a skim of filler.
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Hairdriers - the way forward..
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