The Cal-look Lounge
Welcome, Guest. Please login or register.
Did you miss your activation email?
November 22, 2024, 01:26:00 am

Login with username, password and session length
Thank you for your support!
Search:     Advanced search
351205 Posts in 28655 Topics by 6853 Members
Latest Member: Hacksaw Racing
* Home This Year's European Top 20 lists All Time European Top 20 lists Search Login Register
+  The Cal-look Lounge
|-+  Cal-look/High Performance
| |-+  Pure racing
| | |-+  The weight saving thread
« previous next »
Pages: 1 ... 3 4 [5] 6 7 ... 34 Print
Author Topic: The weight saving thread  (Read 580231 times)
benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #120 on: January 22, 2009, 20:44:38 pm »

Thought you might so I've already ordered yours(and i've got a source for ali bolts too), you need all the help you can get Tongue

Checked on Etos and you need 18 for a late car, your oval might need more or less................or the same
« Last Edit: January 22, 2009, 20:46:22 pm by benssp » Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
lowfastbus
Hero Member
*****
Posts: 752


WUNDERWAFFE


WWW
« Reply #121 on: January 22, 2009, 21:02:58 pm »

I just used normal steel washers, they might even weigh less the the original style washers in aluminium.
Logged

http://dragvws.skynetblogs.be
WUNDERWAFFE
The Knuckle Buster
benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #122 on: January 22, 2009, 21:09:15 pm »

saves around half a kilo if you do all 24, made a set last year.
Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
Harry/FDK
Hero Member
*****
Posts: 3613


Every Rule Was Made To Break, Even Callook...


« Reply #123 on: January 22, 2009, 21:14:52 pm »

Is there a way to drill, seal, inject it with Helium, so i can loose the springs and hinges?
« Last Edit: January 22, 2009, 21:37:18 pm by FDK/Hurry » Logged

Done ? Not Yet.
Pas
Hero Member
*****
Posts: 562



« Reply #124 on: January 23, 2009, 21:47:58 pm »

you need all the help you can get Tongue


Shocked Easy now cheeky lad or Uncle Buck might have to fetch the hatchet from the trunk of the car  Grin
« Last Edit: January 24, 2009, 23:08:28 pm by Pas » Logged

You stay classy, Cal-look Lounge.
benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #125 on: January 25, 2009, 11:11:19 am »

Shocked Easy now cheeky lad or Uncle Buck might have to fetch the hatchet from the trunk of the car  Grin

A drill would be more practical, what with this being the weight saving thread, phil west can hook you up with the best drill bits Grin

Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
Pas
Hero Member
*****
Posts: 562



« Reply #126 on: January 25, 2009, 23:18:28 pm »

 Grin Grin Grin
Logged

You stay classy, Cal-look Lounge.
Wünderwolff
Hero Member
*****
Posts: 669


aka Dr. Jeckill


« Reply #127 on: January 26, 2009, 08:51:28 am »

This weekend, I have cut out the doorstopper thing in my A-pillar. In my case it was more form over function, as I probably added more weight in welding rod than I took out. But there is some gain to be made if you want to. In the mousetrap behind the A pillar, in the trunk, there is a really bulky plate to prevent your door from pulling the doorstopper all the way through your pannelling. It is very hard to reach (hence I did not take it out, remember form over function here  Grin) but there might be a massive 250gr. x 2 to be saved.
Logged

Wünderwaffe are Go!
Bruce
Hero Member
*****
Posts: 1420


« Reply #128 on: January 27, 2009, 05:35:27 am »

Alright guys, get your asses out of the pub and into your lockup.  A little bit of time every few days will produce results.  Here's the latest results from the pillar drill:

This is the bracket that bolts to the gearbox's side cover to hold the rear end of the bowden tube.  The stock steel one on the left is about 60% of what it used to weigh.  Next, I bent up one out of ally.  It's less than half the stock one's weight even without all the holes it's gonna get.
« Last Edit: January 27, 2009, 05:40:10 am by Bruce » Logged
the beard
Guest
« Reply #129 on: January 29, 2009, 13:26:57 pm »

Here's my latest weight savings:

Autometer guages - drilled the ally mounts that they come with - 10 grams
Drivers side heater tube behind seat - 300 grams (other side still to do)
Single skin glovebox lid and make ally hinges - 250 grams
Ashtray - remove the box and leave the fascia - 289 grams
Solid ally fuel line and fiitings (from braided) - 489 grams
carpet tucked into sill plate - 310 grams per side
Wiring - switch to thinwall and remove headlight/indicator harnesses - 600 grams
Titanium plates and nuts for Seat harnesses under floorpan - 100 grams
Ally bolts on the back of the speedo, glovebox - 25 grams

Still to do - lighten door hinges and front and rear bumper mounts.  Disassemble raptgop and lighten.  Swap Berg solid iron deep sump for EMPI thin quality light one.  Get rid of that 4,750gram windscreen.  That's about all I'll have time for.

Car down to 1,332lbs/605.5kg including windscreen swap which gives me another 6kg to break the magic 600kg barrier.
Cheers
Phil

« Last Edit: January 30, 2009, 14:24:56 pm by the beard » Logged
Fasterbrit
Hero Member
*****
Posts: 1009


OFF#23 - The Fastest Outlaw in the West!


« Reply #130 on: January 29, 2009, 15:18:49 pm »

Good work Beardie Cool

Soon you will be able run a 12 with just a 30 hp motor! So, with a stock Bug weighing in at around 750 kilos you have managed to shed around 150 and without any drastic body mods. That's absolutely fantastic. I wonder what Mr. Shattock's car is weighing in at now? Pete? You broken the 600 kg barrier yet?
Logged

9.563 @ 146.25 mph Cal Look Drag Day, Santa Pod, April 2011
OFF#23 OUTLAW FLAT FOUR www.outlawflatfour.com
www.air-kraft.com
www.marcomansiperformance.com
benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #131 on: January 29, 2009, 15:33:23 pm »

Good work Beardie Cool

Soon you will be able run a 12 with just a 30 hp motor! So, with a stock Bug weighing in at around 750 kilos you have managed to shed around 150 and without any drastic body mods. That's absolutely fantastic. I wonder what Mr. Shattock's car is weighing in at now? Pete? You broken the 600 kg barrier yet?

Pete's is a Streetcar Tongue
Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
the beard
Guest
« Reply #132 on: January 29, 2009, 18:02:10 pm »

yep she still looks pretty much bone stock bodywork-wise, not a bad weight loss considering I've got that goliath weight Quaife in there.  I've pretty much not cut any of the original metalwork on the car and she's still got a stock beam up front.  One day I hope I might get it back up to street legal status - will add back a fair few pounds but would be nice to see what she can do running wipers and a rear view mirror!  Of course I'm still running the street motor, there's a possible normally aspirated 10 if I ever stop drilling and put the right lump in!
Logged
Bruce
Hero Member
*****
Posts: 1420


« Reply #133 on: January 30, 2009, 06:50:24 am »

I've got that goliath weight Quaife in there. 
If the gearbox is ever apart, have the flange of the Q cut down like a cloverleaf.  Dead weight and rotating.
Logged
jamiep_jamiep
Hero Member
*****
Posts: 1587



« Reply #134 on: January 30, 2009, 10:51:31 am »

Good work Beardie Cool

Soon you will be able run a 12 with just a 30 hp motor! So, with a stock Bug weighing in at around 750 kilos you have managed to shed around 150 and without any drastic body mods. That's absolutely fantastic. I wonder what Mr. Shattock's car is weighing in at now? Pete? You broken the 600 kg barrier yet?

Pete's is a Streetcar Tongue

With no headlight wiring?!

 Grin Shocked Shocked Shocked
Logged

benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #135 on: January 30, 2009, 11:27:55 am »


With no headlight wiring?!

 Grin Shocked Shocked Shocked
? don't get it, Pete's has headlight wiring,wipers and is 'kin quick for a 1776 street car Grin
Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
jamiep_jamiep
Hero Member
*****
Posts: 1587



« Reply #136 on: February 06, 2009, 17:29:21 pm »

Wiring - switch to thinwall and remove headlight/indicator harnesses - 600 grams

Have I got the wrong end of the stcik from the above Ben? WOuldn't be the first time!
Logged

jamiep_jamiep
Hero Member
*****
Posts: 1587



« Reply #137 on: February 06, 2009, 17:30:28 pm »


With no headlight wiring?!

 Grin Shocked Shocked Shocked
? don't get it, Pete's has headlight wiring,wipers and is 'kin quick for a 1776 street car Grin

That ain't in dispute, +its kool & the gang too!
Logged

Fastbrit
Hero Member
*****
Posts: 4731


Keep smiling...


« Reply #138 on: February 06, 2009, 23:55:22 pm »

This might be a worthwhile addition... or should that be 'subtraction'?
http://www.thesamba.com/vw/classifieds/detail.php?id=716893
Logged

Der Kleiner Panzers VW Club    
12.56sec street-driven Cal Looker in 1995
9.87sec No Mercy race car in 1994
Seems like a lifetime ago...
69Stu
Jr. Member
**
Posts: 86



« Reply #139 on: February 08, 2009, 19:00:40 pm »

Where are people getting their Aluminium bolts from in the UK ?
Logged
benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #140 on: February 08, 2009, 19:33:49 pm »

http://www.nylonalloys.co.uk/cgi-bin/shop/nylon-alloys-categories.pl?ALUMINIUM|METRIC| it's worth searching through there bolts, some that are slightly longer work out cheaper Grin
Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
69Stu
Jr. Member
**
Posts: 86



« Reply #141 on: February 08, 2009, 19:56:07 pm »

http://www.nylonalloys.co.uk/cgi-bin/shop/nylon-alloys-categories.pl?ALUMINIUM|METRIC| it's worth searching through there bolts, some that are slightly longer work out cheaper Grin

Cheers ben.

Any news on the Aluminium floor pan washers ?
Logged
benssp
Hero Member
*****
Posts: 1655


www.callookvw.com


WWW
« Reply #142 on: February 08, 2009, 20:00:26 pm »

I'll speak to him tomorrow Grin
Logged

www.vwheritage.com  My Job
www.bernardnewbury.co.uk My Team
any work related enquiries to ben@vwheritage.com PM's about work will not be answered Cheesy

Bitburg Motor Boat Club Founder Member

YMCA
Harry/FDK
Hero Member
*****
Posts: 3613


Every Rule Was Made To Break, Even Callook...


« Reply #143 on: February 10, 2009, 20:20:30 pm »

Also: www.tastynuts.co.uk
Logged

Done ? Not Yet.
richie
Hero Member
*****
Posts: 5687



« Reply #144 on: March 18, 2009, 09:30:42 am »

Heres one for the serious only Shocked
Logged

Cars are supposed to be driven, not just talked about!!!   


Good parts might be expensive but good advice is priceless Wink
Martin
Hero Member
*****
Posts: 810


Cash Converter....


WWW
« Reply #145 on: March 18, 2009, 11:53:19 am »

I can see Phill buying some more drill bits now!   lol
Logged

Martin

9 sec street car, its just simply not fast enough

Swing axle to CV convertion is on the website now

www.taylormachine.co.uk

OFF/500
Stephan32
Jr. Member
**
Posts: 57



WWW
« Reply #146 on: March 18, 2009, 13:30:19 pm »

Hi Guys,

Would be great I f somebody would put together a complete package set to purchase!
I am some what of an idiot when it comes to srews and sizes I need to order  Huh

Cheers anyway Stephan  Smiley
Logged
Phil West
Sr. Member
****
Posts: 402



« Reply #147 on: March 23, 2009, 11:22:34 am »

Actually I picked up another 170 drill bits last week!

Drilled springplates?  Open end to torsion bar covers so they can just fall out?  Man this is really scary stuff.  Not for me!

Cheers
Phil
Logged
richie
Hero Member
*****
Posts: 5687



« Reply #148 on: March 23, 2009, 16:05:05 pm »

Actually I picked up another 170 drill bits last week!

Drilled springplates?  Open end to torsion bar covers so they can just fall out?  Man this is really scary stuff.  Not for me!

Cheers
Phil

Phil,there were factory open ended covers on later cars so that would be no problem


cheers richie
Logged

Cars are supposed to be driven, not just talked about!!!   


Good parts might be expensive but good advice is priceless Wink
ESH
Hero Member
*****
Posts: 2006


« Reply #149 on: March 23, 2009, 20:57:31 pm »

... Actually I picked up another 170 drill bits last week ...

Ballast?  Huh
Logged
Pages: 1 ... 3 4 [5] 6 7 ... 34 Print 
« previous next »
Jump to:  

Powered by MySQL Powered by PHP Powered by SMF 1.1.21 | SMF © 2015, Simple Machines Valid XHTML 1.0! Valid CSS!